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02.08

Washington Technology Digest

Compiled By IEEE-USA Staff

The following is a recap of new and notable developments in electrical engineering and computer or information technology emerging from the federal government and its research partners at year end in 2007. The synopses have been adapted from agency news releases. Highlighted topics include:

“COMBINATORIAL’ APPROACH SQUASHES SOFTWARE BUGS FASTER, CHEAPER

A team of computer scientists and mathematicians from the National Institute of Standards and Technology (NIST) and the University of Texas, Arlington is developing an open-source tool that catches programming errors by using an emerging approach called “combinatorial testing.” The NIST-Texas tool, described at a recent conference, could save software developers significant time and money when it is released next year.

Studying software crashes in a variety of applications from medical devices to Web browsers, NIST researchers obtained hard evidence to support long-held conventional wisdom: most software failures result from simple events rather than complex ones.** Even for Web browsers containing hundreds of different variables, most failures were caused by interactions between just two variables. Nonetheless, in the applications that the researchers studied, additional failures could result from interactions of up to six variables.

Based on that insight, the NIST-Texas team went beyond the popular practice of “pairwise testing,” or exploring interactions between only two variables at a time, and designed a method for efficiently testing different combinations of settings in up to at least six interacting variables at a time. Their technique resembles combinatorial chemistry in which scientists screen multiple chemical compounds simultaneously rather than one at a time.

The new tool generates tests for exploring interactions among the settings of multiple variables in a given program. Compared to most earlier combinatorial testing software, which has typically focused on testing interactions between just two variables, the tool excels at quickly generating efficient tests for 6-way interactions or more.

See: Y. Lei, R. Kacker, D. R. Kuhn, V. Okun and J. Lawrence, IPOG: A general strategy for t-way software testing, IEEE International Conference on Engineering of Computer-Based Systems March 26-29, 2007, pp 549-556, Tucson AZ, USA.

FIRST DIRECT MEASUREMENT OF NANOSCALE DETAILS OF PHOTOLITHOGRAPHY PROCESS

Scientists at the National Institute of Standards and Technology (NIST) have made the first direct measurements of the infinitesimal expansion and collapse of thin polymer films used in the manufacture of advanced semiconductor devices. It’s a matter of only a couple of nanometers, but it can be enough to affect the performance of next-generation chip manufacturing. The NIST measurements, detailed in a new paper,* offer a new insight into the complex chemistry that enables the mass production of powerful new integrated circuits.

The smallest critical features in memory or processor chips include transistor “gates.” In today’s most advanced chips, gate length is about 45 nanometers, and the industry is aiming for 32-nanometer gates. To build the nearly one billion transistors in modern microprocessors, manufacturers use photolithography, the high-tech, nanoscale version of printing technology. The semiconductor wafer is coated with a thin film of photoresist, a polymer-based formulation, and exposed with a desired pattern using masks and short wavelength light (193 nm). The light changes the solubility of the exposed portions of the resist, and a developer fluid is used to wash the resist away, leaving the pattern which is used for further processing.

Exactly what happens at the interface between the exposed and unexposed photoresist has become an important issue for the design of 32-nanometer processes. Most of the exposed areas of the photoresist swell slightly and dissolve away when washed with the developer. However this swelling can induce the polymer formulation to separate (like oil and water) and alter the unexposed portions of the resist at the edges of the pattern, roughening the edge. For a 32-nanometer feature, manufacturers want to hold this roughness to at most about two or three nanometers.

Industry models of the process have assumed a fairly simple relationship in which edge roughness in the exposed “latent” image in the photoresist transfers directly to the developed pattern, but the NIST measurements reveal a much more complicated process. By substituting deuterium-based heavy water in the chemistry, the NIST team was able to use neutrons to observe the entire process at a nanometer scale. They found that at the edges of exposed areas the photoresist components interact to allow the developer to penetrate several nanometers into the unexposed resist. This interface region swells up and remains swollen during the rinsing process, collapsing when the surface is dried. The magnitude of the swelling is significantly larger than the molecules in the resist, and the end effect can limit the ability of the photoresist to achieve the needed edge resolution. On the plus side, say the researchers, their measurements give new insight into how the resist chemistry could be modified to control the swelling to optimal levels.

The research, funded by SEMATECH, is part of a NIST-industry effort to better understand the complex chemistry of photoresists in order to meet the needs of next-generation photolithography.

See: V.M. Prabhu, B.D. Vogt, S. Kang , A. Rao , E.K. Lin and S.K. Satija. Direct measurement of the spatial extent of the in situ developed latent image by neutron reflectivity. Journal of Vacuum Science and Technology B, 25(6), 2514-2520 (2007).

NIST IMAGING SYSTEM MAPS NANOMECHANICAL PROPERTIES

The National Institute of Standards and Technology (NIST) has developed an imaging system that quickly maps the mechanical properties of materials — how stiff or stretchy they are, for example — at scales on the order of billionths of a meter. The new tool can be a cost-effective way to design and characterize mixed nanoscale materials such as composites or thin-film structures. The NIST nanomechanical mapper uses custom software and electronics to process data acquired by a conventional atomic force microscope (AFM), transforming the microscope’s normal topographical maps of surfaces into precise two-dimensional representations of mechanical properties near the surface. The images enable scientists to see variations in elasticity, adhesion or friction, which may vary in different materials even after they are mixed together. The NIST system, described fully for the first time in a new paper,* can make an image in minutes whereas competing systems might take an entire day.

See: A.B. Kos and D.C. Hurley. Nanomechanical mapping with resonance tracking scanned probe microscope. Measurement Science and Technology 19 (2008) 015504.

ENERGY DEPARTMENT FUNDS LARGE-SCALE CARBON SEQUESTRATION PROJECT

Following closely on the heels of three recent awards through the Department of Energy’s (DOE) Regional Carbon Sequestration Partnership Program, on December 18, DOE awarded $66.7 million to the Midwest Geological Sequestration Consortium (MGSC) for the Department’s fourth large-scale carbon sequestration project. The Partnership led by the Illinois State Geological Survey will conduct large volume tests in the Illinois Basin to demonstrate the ability of a geologic formation to safely, permanently, and economically store more than one million tons of carbon dioxide (CO2). Subject to annual appropriations from Congress, this project including the partnership’s cost share is estimated to cost $84.3 million. Advancing carbon sequestration is a key component of comprehensive efforts to pursue clean coal technology to meet current and future energy needs and meet President Bush’s goal of reducing greenhouse gas emissions intensity 18 percent by 2012.

For more information, see: http://www.doe.gov/news/5781.htm

NASA TO TEST LUNAR HABITAT IN ANTARTICA

NASA will use the cold, harsh, isolated landscape of Antarctica to test one of its concepts for astronaut housing on the moon. The agency is sending a prototype inflatable habitat to Antarctica to see how it stands up during a year of use.

Agency officials viewed the habitat in mid-November at ILC Dover in Frederica, Del., as it was inflated one last time before being packed and shipped to Antarctica's McMurdo Station. NASA is partnering on the project with the National Science Foundation, Arlington, Va., which manages McMurdo Station, and ILC Dover, the company that manufactured the prototype structure. All three organizations will share data from the 13-month test, which runs from January 2008 to February 2009. An inflatable habitat is one of several concepts being considered for astronaut housing on the moon.

NASA's Constellation Program is working to send humans back to the moon by 2020. After initial sorties, the astronauts will set up a lunar outpost for long-duration stays, and they will need a place to live. The agency is developing concepts for habitation modules that provide protection for the astronauts and are easy to transport to the lunar surface.

"To land one pound of supplies on the lunar surface, it'll require us to launch 125 pounds of hardware and fuel to get it there," Lockhart said. "So our habitation concepts have to be lightweight as well as durable. This prototype inflatable habitat can be taken down and redeployed multiple times, and it only takes four crew members a few hours to set up, permitting exploration beyond the initial landing area."

The structure looks something like an inflatable backyard bounce house for children, but it is far more sophisticated. It is insulated and heated, has power and is pressurized. It offers 384 square feet of living space and has, at its highest point, an 8-foot ceiling. During the test period, sensors will allow engineers to monitor the habitat's performance.

The National Science Foundation also is interested in lighter, easier-to-assemble habitats. It currently uses a 50-year-old design known as a Jamesway hut, which is bulky and complex in comparison to the habitat being tested. Modern variations on the Jamesway, although lighter, are still rigid and difficult to ship, with limited insulation. During the test of the new inflatable habitat, NSF will study improvements in packing, transportation and set up, as well as power consumption and damage tolerance for this newest variation of the concept.

NASA DETAILS TOP EXPLORATION AND DISCOVERY STORIES OF 2007

In a news release issued Dec. 17, NASA released its top ten exploration and discovery stories of 2007. Stories highlighted include construction of Constellation Program systems for return to the Moon, launch of the Phoenix Mars robotic lander, new human spaceflight records, and continued expansion of the International Space Station.

Among the highlights was the news that NASA researchers designed and built a new silicon carbide differential amplifier integrated circuit chip that has exceeded 4,000 hours of continuous operation at 500 degrees Celsius - a breakthrough that represents a 100-fold increase in what had been achieved previously. Prior to this development, such integrated circuit chips had operated at these high temperatures for only a few hours or less before degrading or failing. The extremely durable transistors and packaging technologies will enable highly functional but physically small integrated circuitry to be used for sensing and to control electronics within harsh environments, such as hot sections of jet engines as well as long-duration spacecraft.

For more information, see: http://www.nasa.gov/home/hqnews/2007/dec/HQ_07278_Year-ender.html

ACCORDING TO U.S. CENSUS BUREAU, THE DEMAND FOR DIGITAL IS SKYROCKETING

Factory sales of MP3 players will rise from $424 million in 2003 to nearly $6 billion in 2007, according to projected sales. Additionally, sales of digital television sets and monitors for the same period are estimated to increase from $8.7 billion to $26.3 billion.

The transition in consumer electronics from analog to digital format is just one of the many changes taking place in American life that can be tracked in the U.S. Census Bureau’s Statistical Abstract of the United States: 2008. Published since 1878, it is the authoritative and comprehensive summary of statistics on everything from the number of public school teachers to hotel accommodations, from online shipping to marital status.

Products are not the only things going digital; the process for acquiring them is as well. Of the $3.7 trillion in retail sales in 2005, $93 billion (2.5 percent) were recorded as e-commerce sales (Table 1019).

In 2005, electronic shopping and mail-order houses accounted for 70 percent ($65 billion) of e-commerce sales, most notably from computer hardware (14 percent), clothing (12 percent), and drugs and beauty aids (10 percent). Motor vehicle and parts dealers made up another 18 percent of e-commerce sales (Table 1019 and 1020).

Between 2004 and 2005, Internet publishing and broadcasting operating revenue increased by 19 percent. Revenue from online advertising space increased by 29 percent (Table 1116). Meanwhile, the number of daily newspapers continued to decline, from 1,611 in 1990 to 1,437 in 2006. Circulation fell from 62.3 million subscribers to 52.3 million (Table 1102).

For more information, see: http://www.census.gov/Press-Release/www/releases/archives/miscellaneous/011095.html

NOAA, NASA SELECT LOCKHEED FOR SATELLITE-BASED LIGHTNING DETECTION EQUIPMENT

On Dec. 19, the Commerce Department’s National Oceanic and Atmospheric Administration (NOAA) and the National Space Administration (NASA) announced that Lockheed Martin Space Systems Company of Palo Alto, Calif., has been selected for a $96.7 million (including options) contract award to design and develop a new instrument on the next generation of weather satellites that will detect patterns in lightning flashes that give forecasters an early indicator of severe thunderstorms and tornadoes.

For more information, see: http://www.noaanews.noaa.gov/stories2007/20071219_contract.html

DOD ANNOUNCES NEW MANUFACTURING TECHNOLOGY PROGRAM FOR 2008

The Department of Defense announced its new Manufacturing Technology (ManTech) Program for 2008 at the Defense Manufacturing Conference in Las Vegas in early December. John J. Kubricky, deputy under secretary of defense for advanced systems and concepts, explained that the Army, Navy and Air Force have successfully managed their individual ManTech programs for decades; this is the first year for DoD's defense-wide program.

Beginning in the federal government's fiscal 2008, the program expects to fund investments that will mature ceramic matrix composites manufacturing processes, system-on-chip packaging technology and design guidelines, and advanced manufacturing processes for prosthetics for our wounded warriors. "Other project candidates are being evaluated, and we anticipate returns-on-investment that range from 6:1 to 12:1 in terms of procurement and operating costs, improved operational availability rates, and faster availability for deployment," said Kubricky.

The defense-wide ManTech program aims to mature cross-cutting manufacturing processes in parallel with new and emerging technologies that are inserted into DoD systems. ManTech enables a cost-efficient and collaborative development process that concurrently retires cross-cutting manufacturing risk with technology risk to enable product-ready technology insertion. Equally important, the program aligns research and development investments with suitable levels of technology maturity or calls for corrective options in advance of Milestone B decisions.

"The ManTech processes that are developed, demonstrated and deployed through this program will be used to produce increasingly complex defense systems so our nation maintains superior equipment that is more affordable to acquire, operate and maintain," added Kubricky. ManTech generally measures results in decreased cycle time for production, lower manufacturing costs, more predictable performance, and improved reliability that yields reductions in life-cycle-costs.

More information regarding the Defense Manufacturing Conference can be found at: http://www.dmc.utcdayton.com/ .

THE QUEST FOR A NEW CLASS OF SUPERCONDUCTORS

Fifty years after the Nobel-prize winning explanation of how superconductors work, a research team from Los Alamos National Laboratory, the University of Edinburgh and Cambridge University are suggesting another mechanism for the still-mysterious phenomenon.

In a review published on Dec. 20 in Nature, researchers David Pines, Philippe Monthoux and Gilbert Lonzarich posit that superconductivity in certain materials can be achieved absent the interaction of electrons with vibrational motion of a material’s structure.

The review, “Superconductivity without phonons,” explores how materials, under certain conditions, can become superconductors in a non-traditional way. Superconductivity is a phenomenon by which materials conduct electricity without resistance, usually at extremely cold temperatures around minus 424 degrees Fahrenheit (minus 253 degrees Celsius) — the fantastically frigid point at which hydrogen becomes a liquid. Superconductivity was first discovered in 1911.

A newer class of materials that become superconductors at temperatures closer to the temperature of liquid nitrogen — minus 321 degrees Fahrenheit (minus 196 degrees Celsius) — are known as “high-temperature superconductors.”

A theory for conventional low-temperature superconductors that was based on an effective attractive interaction between electrons was developed in 1957 by John Bardeen, Leon Cooper and John Schrieffer. The explanation, often called the BCS Theory, earned the trio the Nobel Prize in Physics in 1972.

The net attraction between electrons, which formed the basis for the BCS theory, comes from their coupling to phonons, the quantized vibrations of the crystal lattice of a superconducting material; this coupling leads to the formation of a macroscopically occupied quantum state containing pairs of electrons — a state that can flow without encountering any resistance, that is, a superconducting state.

However, according to Pines, Monthoux and Lonzarich, electron attraction leading to superconductivity can occur without phonons in materials that are on the verge of exhibiting magnetic order — in which electrons align themselves in a regular pattern of alternating spins.

Among the classes of materials that appear capable of superconductivity without phonons are the so-called heavy electron superconductors that have been studied extensively at Los Alamos since the early 1980’s, certain organic materials, and the copper oxide materials that superconduct at up to twice the temperature at which nitrogen liquefies.

“If we ever find a material that superconducts at room temperature — the ‘Holy Grail’ of superconductivity — it will be within this class of materials,” says Pines. “This research shows you the lamp post under which to look for new classes of superconducting materials.”

For more information, see: http://www.eurekalert.org/pub_releases/2007-12/danl-tqf122007.php

THERMAL RESISTENT HYBRID SEMICONDUCTORS COULD LEAD TO HARDIER ELECTRONICS AND OPTOELECTRONICS

Recently published research by scientists at the U.S. Department of Energy's National Renewable Energy Laboratory (NREL) and Argonne National Laboratory, and academic institutions has shed light on a semiconducting material with zero thermal expansion (ZTE). The research may play a role in the design of future generations of electronics and optoelectronics that can withstand a wide range of temperatures.

Traditional interests in ZTE materials have largely been in areas such as optics, heat-engine components and kitchenware. ZTE materials with applications in non-conventional areas such as electronics and optoelectronics are rare; most are glasses, which do not work well in electronics applications. The hybrid inorganic-organic semiconductor investigated in this work is a multifunctional semiconductor that has previously been shown to possess superior electronic and optical properties. The work also suggests an alternative route to designing materials with any desired positive or negative thermal expansion.

“It's a merger of inorganic and organic materials,” said Zahirul Islam, a physicist in Argonne's X-Ray Science Division, “which form a fully coherent, three-dimensionally ordered crystal. Normally inorganic and organic materials don't work very well together, but here they are working together to display these remarkable properties.”
The materials under study form alternating organic and inorganic layers that work together to produce these effects. One contracts while the other expands, and the net effect is zero.

“This work suggests a novel approach to design the thermal expansion — from positive to negative, including zero — in a nanoscopic scale by assembling nano-scale units in an ordered manner,” said principal investigator Yong Zhang of NREL. “The idea has only been demonstrated for tuning thermal expansion in one dimension and study was limited to one or two materials. Next, we would like to extend the idea to higher dimensions (i.e., ZTE in more than one dimension), and explore more inorganic-organic combinations.”

These hybrid materials hold promise for high-efficiency semiconductor lasers, ultrathin and flexible solar cells and light-emitting and detecting devices. It is possible to “dope” the materials (adding small amounts of other compounds) to form transparent conducting materials, Zhang said.

While chemical and thermal stability are two major problems for most hybrids, the hybrid nanostructures investigated in this work are found to be exceptionally stable in the air, even under the illumination of an ultraviolet laser.

For more information, see: http://www.anl.gov/Media_Center/News/2007/news071219.html

SANDIA SUPERCOMPUTER OFFERS NEW EXPLANATION FOR TUNGUSKA DISASTER

The stunning amount of forest devastation at Tunguska a century ago in Siberia may have been caused by an asteroid only a fraction as large as previously published estimates, according to new Sandia National Laboratories supercomputer simulations.

“The asteroid that caused the extensive damage was much smaller than we had thought,” says Sandia principal investigator Mark Boslough of the impact that occurred June 30, 1908. “That such a small object can do this kind of destruction suggests that smaller asteroids are something to consider. Their smaller size indicates such collisions are not as improbable as we had believed.”

Because smaller asteroids approach Earth statistically more frequently than larger ones, he says, “We should be making more efforts at detecting the smaller ones than we have till now.”

The new simulation — which more closely matches the widely known facts of destruction than earlier models — shows that the center of mass of an asteroid exploding above the ground is transported downward at speeds faster than sound. It takes the form of a high-temperature jet of expanding gas called a fireball. This causes stronger blast waves and thermal radiation pulses at the surface than would be predicted by an explosion limited to the height at which the blast was initiated.

NEW SOFTWARE TO AID EARLY DETECTION OF INFECTIOUS DISEASE OUTBREAKS

A newly released software program will let health authorities at the site of an infectious disease outbreak quickly analyze data, speeding the detection of new cases and the implementation of effective interventions.

The program, called TranStat, was developed by a team of epidemiologists and computer scientists from the Models of Infectious Disease Agent Study (MIDAS), an international program supported by the National Institutes of Health (NIH) to build computational models for studying disease spread.

“A main goal of MIDAS is to make the models developed by the researchers available to the public health community and policymakers,” said Jeremy M. Berg, Ph.D., director of the National Institute of General Medical Sciences, the NIH component that funds MIDAS. “TranStat is a great example of how MIDAS is providing tools to help communities prepare for emerging infectious disease outbreaks.”

Available for free and downloadable at http://www.midasmodels.org, TranStat can be used by public health officials to systematically enter and store infectious disease data. These data include details about the infected individuals, such as their sex, age, and onset of symptoms; their close contacts; and any interventions they might have received. The program also prompts the field personnel to enter details about exposed but uninfected individuals. The system does not collect names or other personally identifying information.

For more information, see: http://www.eurekalert.org/pub_releases/2007-12/niog-nst120607.php

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